The preventive pre-treatment environmental actions are safer, faster, better and in all included less costly versus the "end-of-the-pipe" post treatment solutions.
The "3R" novel indirectly heated rotary kiln pyrolysis and torrefaction technology provides carbonization / pyrolysis added value of carboniferous materials.
The goal of the 3R technology is to provide cost efficient and for long term environmentally sustainable carbon refining solution for energetic, agricultural and environmental applications. The main component of the 3R is a specially designed, indirectly fired, patented rotary reactor in which organics in a reductive environment are carbonised. e.g. gas-out and decomposed, in low vacuum (0-50 Pascal) up to the material core temperature 850°C degrees Celsius (1,562°F, degrees Fahrenheit). The carbonization temperature selection is feed material specific and in most cases temperatures between 450°C to 550°C (842°F ? 1022°F) is sufficient for high efficient thermal decomposition under vacuum. The flexible operation provides wide range of 25 % to 125 % of nominal capacities. The basic material with <15 w/w % moisture content is introduced directly into the 3R reactor, or optionally pre dried. By control of the carbonization process, different types of pre-defined carbon end products can be produced, as of commercial production demanded schedule. The volatile HAPs are safely removed in the reduced volume of gas-vapor stream and converted to syngas and turned into surplus electric power. The standard industrial scale is from 30,000 m3/year (4 m3/h) continuous throughput capacity and optional larger capacities are available up to 420,000 m3/year (56 m3/h). Both electric fired and gas fired versions are available in full scale industrial design.
3R PYROLYSIS APPLICATION AREAS:
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AGROCARBON: plant and/or animal bone meal basic material biomass carbonization and integrated biotechnological processing for biochar soil applications,
ENERGY clean coal processing: organic Sulphur removal fro coal streams by pyrolysis pre treatment process; bio-oil refinery to transport fuel quality.
WASTE MANAGEMENT: treatment of solid hazardous and/or non hazardous waste streams for environmental purpose with energy recycling;
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Feedstock Flexibility: application of pre-treated multi fuels from wider fuel red polo shirts selection and availability.
Technology Flexibility: The flexible operation provides wide range of 25 % to 125 % of nominal capacities.
Zero Emission: The 3R is orange polo shirt closed system, all process streams are recycled and reused for economical production of added value products.
Cost Reduction: decrease of overall production costs when all true value costs are calculated, including the environmental costs as well.
Improved Safety: application of preventive measures and separated downsized treatment of HAPs.
The innovative 3R technology opens new technical, economical and environmental ways to economically convert and valorize organic and/or inorganic by-products and/or waste streams into added value usefully refined products, while zero emission performance achieved. . The 3R inventor is the Swedish environmental engineer Edward Someus. Although the advanced high tech performance of the 3R industrial scaled design, the comprehensive solution does not containing exotic technical solutions and/or construction materials. Available for licensing.
THE "3R" PYROLYSIS TECHNOLOGY: Economical carbon refining of organic byproducts by low temperature carbonization pre-treatment process
The 3R (Recycle?Reduce?Reuse) Low Temperature Carbonization Process technology represents the original solution advanced new generation of solid feedstock-based carbon refining production system. By pre-treatment it breaks down any carbon-based feedstock into its basic constituents and removes contamination by preventive measure. This enables the preventive separation of HAP's to produce refined carbon and clean syngas for efficient and improved electricity generation. The 3R technology may be applied as vital component for an integrated strategy towards near zero emission targets to combine technologies for environmentally sustainable and economical biochar processing and/or solid fuel power generation, including but not limited to the advantageous interlink to other cost efficient GHG management technologies to decrease or even removal of output green house gases, such as CO2.
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